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Thrust cancelled internally

Pressure-Balanced Expansion Joints

For turbine, compressor and pump nozzles that cannot accept pressure thrust.

A pressure-balanced expansion joint cancels its own pressure thrust internally. It is the configuration you reach for when the equipment at the end of the line cannot accept the load — a turbine, a compressor, a pump nozzle, a column.

How the balancing works

A second, balancing bellows is built into the joint and connected so that the pressure force acting on it opposes the force on the working bellows. The two are tied together, so the thrust is reacted inside the assembly and very little of it reaches the anchors or the equipment nozzle. The line still gets the movement it needs; the nozzle does not get the force.

In-line and elbow

TypeWhere it goesMovement absorbed
In-line pressure-balancedIn a straight runAxial, with thrust neutralised
Elbow pressure-balancedAt a change of direction, built around the elbowAxial and lateral at the turn

The elbow version is the more common on plant, because a change of direction is exactly where a sensitive nozzle usually sits and where the thrust would otherwise be most awkward to anchor.

What it costs you

Honesty is more useful than a sales claim here. A pressure-balanced joint is longer, heavier and more expensive than an axial one, and the force it applies at the nozzle is higher because there is more than one bellows in the load path. You specify it when the alternative — designing an anchor or a nozzle for tens of tonnes of thrust — is worse. On a turbine exhaust or a compressor suction it usually is.

The reaction force is higher, and it is not a spring-rate effect. Bellows in series are individually softer, but a pressure-balanced joint has to move a balancing bellows as well as the working one, and the tie hardware carries load of its own. The net force the joint applies at the nozzle is higher than a plain axial joint of the same size. Where nozzle load limits are tight, that force has to be part of the calculation — we state it on the drawing so your piping stress engineer can use it directly.

Envelope

PropertyRange
Nominal diameterDN50 – DN3000
Bellows materialSS 321, SS 316L; Alloy 625 (UNS N06625) where temperature or strength requires it
EndsWeld ends or flanges to DIN or ANSI
OptionsFlow liner, external cover, limit rods, instrumentation bosses
Design basisEN 14917:2021, EJMA 11th Edition

Tell us the nozzle allowable

If the equipment vendor has given you a maximum permissible force and moment at the nozzle, send it with the enquiry. It is the governing input for a pressure-balanced design, and it changes the bellows selection more than the pressure does.

Tell us about the job. We will work out what it needs.

Send the medium, pressure, temperature, movement and end connections — or just describe the problem. You get back a specified assembly and a drawing, and a price once the specification is settled.

Talk to an engineer  What we need to quote